Hi All.
Well we are not far away from the end of the year are we, this months
ezine is
going to be short & sweet, I am afraid that along with the demands
of my
normal day business commitments, time has not provided me with the
luxury to compile the normal kind of ezine you expect, but after all,
this ezine
is a voluntary effort so don't expect too much of it.
I hope you are still busy in the foundry, dreaming, creating and
actually making/building things, If you were one of the huge number of
people who downloaded the Hobby
Casting Masters of 2008,
then no doubt
you would have read all about the many clever people out there who are
creating some amazing things from metal in their workshops.
These are people that you would not normally hear about, until
something like the competition we sponsored &
promoted comes along, I think there were many people who were blown
away by the many unique things that were created with the metal casting
technique.
metal casting is a traditional skill that anyone can use to better
their own
lives and that of friends and family, do you remember the story about
Paul Quyle, he employs his worldly metal craft skills to remake
obsolete parts for his clay mixing machines which they use in their
pottery kiln business, if you have not yet read
the Casting Masters of 2008 ebook
yet then what are you waiting for,
make sure you get it, (See below) then read & absorb the knowledge
& techniques discussed, it is a vast treasure trove of foundry
info... and its free, but
please don't equate "free" with not
worth
reading, that would be an incorrect assumption in this case.
No doubt as the world is darkened by the recession clouds
hovering over the globe right now, may well deter some people from
venturing into trying their hand at metal casting... all I can say is
that I am old enough to have been through two or three really bad
global economic downturns, and while the going can be tough during the
gloom, the good news is they don't last forever, and it was during a
particularly bad time way back in the mid/late 80s that prompted me to
get into metal casting... the reason... it was not hard to see the
great
potential to save heaps of money making & rebuilding of all kinds
of things around the house, garden on our small property... even to the
point of re-manufacturing a set of die-cast alluminium pistons for the
engine in the garden tractor... but that is another story, and wont go
into that here.
Even now, If I need something that might be a bit expensive to buy I
will first do the homework, and if It can be built-fabricated or cast
in the foundry/workshop I will usually be able to do it for a fraction
of the actual commercial cost, yes, it will take longer, yes, there
will be problems, but, that is when you have to put your thinking cap
on and nut things out for your self, unfortunately a lot of people
today wont put their nose to the grindstone as we say here in OZ....
but that doesn't apply to you does it?
Sorry if I sound like I am standing on a soap box on a street corner,
but
sometimes it has to be said, ... to press the point, give a nudge, or a
jolt or two.... you know what
I mean don't you.
A final word about the casting
masters 2008
ebook, feel free to share it with others, you can send them to
the subscription page or email the download link to them, either way,
they will benefit from the read for sure, and if they decide to begin
the metal casting journey then you will be helping to teach someone
else a valuable skill set and also help to keep the craft alive at the
same
time. Sound good.... You bet.
Col.
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Did
you miss out on the Metal Casting Masters 2008 ebook?
Free certainly get's the attention, this has been an incredibly popular
ebook, you will enjoy it just like the huge number of people who have a
copy already.
Get your
FREE Download
Ready To Begin Your Metal Casting Journey.
Start Here
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Metal casting can be as
simple, or as complex as you want to make it.You will succeed if you
have the right kind of info and have the passion to follow through.

The
objects above are about as simple as it gets as far as casting
goes, they are cast aluminium boddy bobbins as used in boat building
and fibreglass bodied kit cars. Patterns
were
split and mounted twenty on each side of the match plate.

These
are a bit more complex, made from two-part patterns, but still fairly
easy to cast, hinges are then finished with machining, drilling &
threading.

Another
product, and a bit more complex again, this is an automotive clutch
slave
cylinder, this item was tricky being a pressure cylinder, porosity
created many drama's, in the end steel chills were used in the sand
moulds to promote rapid cooling of the metal. Patterns were two-part
split mounted on match plates along with runners & gates.

Now
here is something
that will test your foundry skills... making a multi part metal die to
cast alloy pistons, it can be done with much determination, skill &
patience, a very rewarding project. The machining and finishing is
another story again.
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Moya Made
Miniature Chev V8.
Here is an interesting project a, 1/6th scale Chevrolet 327
cu in V8. Based on a 1964 365 hp Corvette motor, measurements have been
taken
from an actual engine. The head and block began as billet aluminum that
have
been painstakingly machined on a Bridgeport-style mill. The 5-main
crank has
real babbit bearings, while the cam is a scale 30-30 Duntov.
Dies were developed for stamping out the
front cover, oil
pan and rockers. The pistons and water pump housing are cast aluminum,
and the
valve covers are going to be investment cast.
Take a look at the large number of photographs plus youtube vids of
engine running... cool stuff.
http://www.moyermade.com/chevyV8.html
Ancient Chinese Bronzes.
11th century B.C.
Amazing what can be achieved with basic skills &
determination, there were no motor driven blowers on furnaces back then!
http://faculty.vassar.edu/brvannor/bronzes.html
The
following article was printed in the ezine a long, long time ago, right
now might be an apt time to revisit this:
The
Invisible Gold Mine For The Metal Craft Worker.
Most metal craft people, i.e. hobbyists, overlook the potential gold
mine sitting right in front of them in their own workshop. Have you
ever thought of supplementing your income by doing
outside jobs repairing metal utensils and articles. Many of your
friends most likely have metal items in desperate need of repair, these
items generally lay idle and not used because
most people do not know where to take things for repair work.
You could start out by doing work on speculation; you might need to do
some footwork in developing your "expert" reputation; but a few
"freebees" done here and there for the right kind of people will
quickly get the word around about your "expert" metal craft repair
skills.
Think about how you could apply the same techniques used to create your
own metalware to set up and repair the metalware that someone else has
made. In doing so you could provide a valuable service to your
community and generate a significant income at the same time.
You could even develop the enterprise to a point where full-time metal
craft services could be provided, if you are good at your work it won't
take long to develop a solid reputation in metalware repair work, as
words spreads people will start to seek out your services. you could
end up with many customers.
It would'nt matter if you were located in a hard-to-find, out of the
way place, word-of-mouth advertising generally will be enough to give
you more work than you can handle. You could even build a small web
site with examples of your work displayed.
Anything made from metal will eventually need care and attention. Metal
gets dented, crinkled and cracked. It gets torn, broken and tarnished.
All of those problems and more, need the attention of a skilled metal
worker. Many valuable metal work pieces are simply scrapped; because of
the lack of people with the skills to effect repairs.
Could you become the local metal
repair expert?
(I know several blokes here in OZ who really make their foundry pay)
If you work with metal, chances are you already have most of the skills
and tools to provide this service, you will be helping to preserve the
products of fellow metal workers and make good money doing it.
Your foundry skills and general metal work skills could provide you
with the confidence to explore this avenue of being rewarded
financially for your skills & efforts.
There is an acute shortage of many skilled trade's people these days,
and this is happening all over the western world... the day may not do
too far distant where skilled trades people will have equal or higher
incomes than many so called "elite professions", in fact this is
already the case
in some countries.
The idiot, D... Head, Low Life, call them
what you like.
I guess they are every where on the Internet, we have one nutter who
uses all kinds of oddball names to subscribe to what ever is going for
free, 99% of the email addresses used are invalid, what the idiot does
not realize is that he is just wasting his time as the system spits an
invalid email address quicker than you can say flickit, he thinks he is
being clever, but he is not, I guess if that's how he gets his rocks
off everyday, then there's not much hope for him is there... who ever
it is?
Sorry for the short
November ezine... it nearly didn't happen... as I said, it has been
hard to find the time for everything this month.... see ya soon.
Col.
Share Your Project.
Got something you would like to share.... pictures... article...
something great you have made in the foundry... lets see what you have?
For your information: Every back
issue of The Hot Metal ezine
is accessible through the members area of our web site, not a member
yet? Read how you can pick up your FREE membership
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